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4.28.2012

DIY Cloth Diaper Doublers (AKA "Soakers")


Finished Stack of Doublers
We started cloth diapering our daughter when she was a wee little baby. Our motivation for choosing to cloth diaper was twofold: we wanted to reduce our "waste" and not contribute diapers to a landfill for hundreds of years and second cloth was going to be cheaper for us. We use Flip diapers, prefolds, and doublers and the set up was fairly inexpensive. With the new baby coming and the 20 month old teetering on the edge of potty training we knew we needed more supplies but didn't want to go overboard. Prefolds were cheap to buy more of, the covers I am currently experimenting with making, and I was incredibly pleased with the way my DIY doublers came out.

After researching extensively on materials I determined that most doublers use a cotton batting type "soaking" material on the inside. Be sure to get the quilting style batting which is absorbent but much thinner. You don't want the fluffy pillow-style batting.  After much deliberation I decided to use cotton flannel for the outside layer. Cotton flannel wicks moisture away from the baby and is affordable. Other options are microfleece (make sure you use micro and not regular fleece which "pills" water on it's surface) or a brushed microsuede but fabric for those other two options is pricey. I find that the cotton flannel works perfectly for us. In addition, the doublers I made that are pictured are white but I also found some sale pink polkadot cotton flannel and when I finish that batch our daughter will be peeing in style. Feel free to experiment with colors. 

You will need:
Cotton batting (look for the prepackaged quilt batting- alot of times they go on sale in the spring and you can use a coupon as well- if you purchase by the yard batting is $10.99, I purchased this queen sized batting on sale for $19.99 plus I had a 20% off coupon- the size was roughly 6 yards which means that I spent $2.67/yd)

Cotton Flannel (I purchased a yard for $4.99 plus 20% off= 4.00, a yard will make roughly 10 doublers depending on how you lay out the template.)
Two templates traced on cardboard or paper
Thread

1. The first thing you will need to do is trace the doubler that you wish to replicate onto a sturdy piece of paper. I used an old calendar. Cut this out. This is your batting template. Now trace the doubler again adding about a half inch to the edges. This will be your cotton flannel template. (For the sake of clarity and sanity use a different type of paper so you can tell the two templates apart at a glance.) You'll want to cut the cotton flannel slightly larger than the batting to make it easier to sew the seams, that's why we make two different templates. My doublers were roughly 4" wide by 12" long. 


Cotton Flannel Template & cut piece of cotton flannel
2. Cut all your pieces. You will need two pieces of cotton flannel for each doubler and 3 pieces of cotton batting. It is your choice if you want to add more layers of batting for a thicker doubler but 3 layers replicates a traditional doublers soaking strength. Lay a piece of flannel fuzzy side down on the table and put the 3 batting layers on top. Top it off with a piece of flannel fuzzy side up. (The "wrong" sides of the flannel should be facing the batting.)


3. Sew around the edge of the doubler. I triple seam it and do reverse stitching at the beginning and end of the run to reinforce the seams. You want a strong solid edging because these will be washed frequently. If you had a serger you could serge the edges, however, that is a toy that I don't have yet!


4. Sew a seam down the middle of each doubler to hold all the batting layers together and in place. If you skip this step the doublers will bunch in the wash. 


Trim the edges for a neater look being sure not to cut the stitching. And that's it! You're done. It probably took me less than 7 minutes to sew each doubler. These cost $4.95 each new and in 30 minutes I had made 4 at a cost of roughly .67/each. That is what I call a good investment!

It was almost a little sad how much I beamed with pride over this stack of doublers. Especially considering they are now peed on daily!


2 comments:

  1. I'm glad my diaper days are past, but I have to say what a good idea!

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  2. Thanks for all the helpful details! This is exactly what I need to do. I made some nursing pads and I bought bamboo batting for that, so I'm going to use it here. We've been using disposables overnight, but I'm ready to take on cloth overnight, too.

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